POWER Concrete Blocks
Solid & Hollow Blocks
POWER CONCRETE BLOCK plays a vital role in today’s Construction Industry as it is designed for load / non load bearing walls and is economical. We manufacture customised POWER Concrete Blocks with a mixture of cement, various types of aggregates, additives etc. We manufacture Power Concrete blocks on Automated Machine which are manufactured by hydraulic pressure and with German Based dual vibration system which gives it high strength and makes it more durable. The block have a rough texture which helps in excellent bonding between cement mortar and block.
Advantages
Uniform Size
Highly Durable
Fire Resistant
Economical
Sound Insulation
Weather Resistant
Technical Specifications | Power Solid Concrete Block | Power Hollow Concrete Block |
---|---|---|
Compressive Strength | 5 - 12 N / mm2. | 4 to 5 N / mm2. |
Block Density | 1600 - 2150 Kg / m3 | 1350 - 1800 Kg / m3 |
Fire resistance | 2 hrs min. | 2 hrs min. |
Size tolerance | + / - 5 mm | + / - 5 mm |
Dry shrinkage | 0.10 % max | 0.10 % max |
Moisture movement | 0.09 % max | 0.09 % max |
Efflorescence test | Negligible | Negligible |
Water Absorption | Not more than 10% | Not more than 10% |
Steps for laying POWER Concrete Blocks
Preparation: Prepare the site by clearing the area, levelling the ground, and installing a solid foundation, if necessary.
Mix the Mortar: Mix the mortar by combining Portland cement, sand, and water in the proper proportions. The mortar should be wet enough to be spread easily but not so wet that it drips.
Laying the First Course: Lay the first course of blocks on the foundation, making sure they are level and properly aligned.
Spreading Mortar: Spread a layer of mortar on top of the first course of blocks, using a trowel.
Laying the Second Course: Lay the second course of blocks on top of the mortar, making sure they are level and properly aligned.
Filling Joints: Fill the joints between the blocks with mortar, using a trowel.
Cutting Blocks: Cut blocks to size as needed, using a masonary saw or chisel and hammer.
Curing: Allow the mortar to cure according to the manufacturer's instructions, typically for 24 to 48 hours.
Grouting: Fill the voids within the Hollow blocks with mortar, if necessary, to improve the structural integrity of the wall.
Cleaning: Clean the surface of the blocks and the surrounding area, removing any excess mortar or debris.
Types of Concrete Blocks
Size | No of blocks per CBM. | Weight of Solid Block in KG | Weight of Hollow Blocks in KG |
---|---|---|---|
390 x 190 x 190 | 72 | 33 | 21 |
390 x 190 x 140 | 100 | 24.35 | 18 |
390 x 190 x 125 | 109 | 21.72 | 15 |
390 x 190 x 90 | 152 | 15.65 | - |
Area of Application
Solid: Foundation, Retaining & Partition Walls, Load / Non load bearing Walls, chimney & fire places etc.
Hollow: Partition walls, filler walls & non load bearing walls etc.
Safety Measures
Safety Measures while fixing Power Concrete Blocks
- 1. Personal protective equipment: Always wear the appropriate personal protective equipment, such as safety glasses, gloves, safety shoes and a hard hat, to protect yourself from injury.
- 2. Tools: Make sure you have the correct tools for the job, and that they are in good condition.
- 3. Lifting techniques: Use proper lifting techniques to avoid injury when handling heavy blocks. Get help from a second person if necessary.
- 4. Stabilization: Make sure the concrete wall is properly stabilized to prevent it from collapsing during construction.
- 5. Working at height: If working at height, use a ladder or scaffold that is securely anchored and in good condition.
- 6. Support: Make sure the Concrete wall is properly supported during construction, especially when adding additional courses of blocks.
- 7. Site inspection: Inspect the site regularly to ensure that it is safe and that the concrete wall is being constructed correctly.
- By taking these safety measures, you can reduce the risk of injury and ensure that the Concrete wall is constructed safely and correctly.