Insta Poly Crete

Ready Mix Polymer Mortar

INSTA POLY CRETE is a versatile, non-shrink, cementitious mortar that is designed for repairing irregular RCC profiles of RCC elements. It is a single pack premix that can be applied by trowel or by hand, making it easy to use. The product is suitable for use on horizontal, vertical, and overhead surfaces, without the need of any form / shuttering work.
The composition of Insta Poly Crete includes cement, polymers, dry graded minerals or aggregates, PP or glass fibers, and specialized additives in appropriate ratios to achieve its superior strength. The product is made after strict quality checks and is manufactured from a PLC controlled machine.
Insta Poly Crete offers several benefits. Its non-shrink properties ensure that there is no reduction in volume during the curing process, which helps to prevent cracks. It can be used for a range of repairs, from minor surface damage to more significant structural repairs.

Advantages of Insta Poly Crete

  • Ready-to-use Ready Mix Polymer Mortar requiring only water addition.
  • Excellent adhesion to existing concrete and masonry surfaces.
  • Non-shrink formulation reduces the risk of cracking.
  • High compressive strength for structural repair applications.
  • Suitable for vertical, horizontal, and overhead repairs.
  • Repairs RCC members without extensive shuttering work.
  • Superior polymer modification enhances durability.
  • Easy application by trowel or hand methods.
  • Fast setting and early strength development.
  • Excellent resistance against weathering and environmental exposure.
  • Reduces maintenance costs through long-lasting repairs.
  • Provides smooth and uniform finishing.
  • Cost-effective solution for concrete rehabilitation projects.
  • High coverage with minimal material wastage.

Why Choose Insta Poly Crete?

Contractors and engineers prefer Insta Poly Crete because it combines the strength of a structural repair mortar with the convenience of a ready-to-use product.

Key Benefits:

  • Factory-manufactured for consistent quality.
  • Excellent workability and easy placement.
  • Reduced labor costs and faster repairs.
  • Suitable for both minor and major repair works.
  • Durable performance in demanding environments.
  • Trusted solution for infrastructure and industrial projects.

Technical Details

Water for Mixing Approx. 4.25 to 4.5 Litres in 25 Kg Bag
Initial Setting Time Approx 60 to 90 mins.
Final Setting Time 24 Hours
Pot Life 20 - 30 mins.
Shelf Life 4 months from the date of Manufacturing kept in Packed Bags.
Coverage 16-17 Sft / 25 kg bag @ 12-15mm thk
Compressive Strength of mortar in 28 Days More than 40 N / mm2 in 28 days @ 25 Degree C
Flexural Strength > 7 N/ mm2 in 28 days.
Tensile Strength > 2.5 N / mm2.
Bulk Dry Density 1700 +- 50 kg / m3
Wet Density 2100 kg / m3 to 2200 kg / m3.
Packing Size 25 / 40 Kg Bags.

Area of Applications

Insta Poly Crete is widely used for concrete restoration, RCC repair, and structural rehabilitation projects across residential, commercial, industrial, and infrastructure sectors.

Common Applications

  • Repair of RCC beams, columns, slabs, and walls.
  • Overhead concrete repairs and ceiling restoration.
  • Repairing honeycombed concrete structures.
  • Filling voids, cavities, and damaged concrete sections.
  • Rehabilitation of bridges, flyovers, and infrastructure assets.
  • Industrial floor and wall repair applications.
  • Water-retaining structures and utility buildings.
  • Restoration of commercial and residential structures.
  • Repair of parking decks and basement concrete.
  • Structural strengthening and maintenance projects.

Instant Poly Crete Coats

To achieve optimal performance, coat thickness should be selected according to repair depth and application requirements.

Recommended Application

1. Single coat application up to 15 mm thickness.

2. Multiple coats recommended for repairs exceeding 20 mm thickness.

3. Allow proper curing between layers where applicable.

4. Ensure each coat achieves adequate bond before applying the next layer.

5. Suitable for both patch repairs and large-area rehabilitation works.

Mixing and Application

Proper surface preparation and application procedures are essential for achieving the best performance from Insta Poly Crete Ready Mix Polymer Mortar.

Surface Preparation

  • Remove loose concrete, dust, grease, paint, laitance, and contaminants.
  • Expose corroded reinforcement and remove rust deposits.
  • Ensure substrate is structurally sound before application.
  • Pre-wet concrete surfaces without leaving standing water.

Mixing Procedure

  • Use approximately 4.25 to 4.5 liters of clean water per 25 kg bag.
  • Gradually add powder to water while mixing continuously.
  • Mix for 5–10 minutes until a uniform, lump-free consistency is achieved.
  • Allow the mixture to stand briefly before application.

Application Method

  • Apply using a trowel or suitable hand tools.
  • Compact material firmly into repair areas.
  • Ensure complete contact with the substrate.
  • Finish surface as required.

Curing

  • Begin curing after initial set.
  • Cure for 5–7 days for optimal strength development.
  • Use water curing or approved curing compounds.

Do's

  • 1. Use the complete bag whenever possible.
  • 2. Measure water accurately.
  • 3. Mix thoroughly before application.
  • 4. Prepare substrate properly.
  • 5.Follow recommended curing procedures.
  • 6. Store bags in dry conditions.

Don'ts

  • 1. Do not add excess water.
  • 2. Do not remix hardened mortar.
  • 3. Do not apply on contaminated surfaces.
  • 4. Do not use material beyond shelf life.
  • 5. Do not apply during extreme weather without precautions.
  • 6. Do not use on unstable substrates.

Safety Measures

For safe handling of Insta Poly Crete, follow standard construction site safety practices.

Safety gloves

Safety goggles

Nose Mask

Safety Helmet

Protective footwear

Protective clothing

Safety Guidelines

1. Avoid direct contact with eyes and skin.

2. Wash thoroughly after handling.

3. Store in a cool and dry environment.

4. Keep out of reach of children.

5. Seek medical attention if irritation persists.

5. Follow local health and safety regulations.

Frequently Asked Questions

Q1. What is Insta Poly Crete?

Answer: Insta Poly Crete is a high-performance ready mix polymer mortar used for repairing damaged concrete and RCC structures.

Q2. Where can Insta Poly Crete be used?

Answer: It can be used on beams, columns, slabs, walls, ceilings, and other concrete repair applications.

Q3. Is Insta Poly Crete suitable for RCC repairs?

Answer: Yes, it is specifically designed for RCC repair and concrete rehabilitation projects.

Q3. What makes Insta Poly Crete different from traditional mortar?

Answer: Its polymer-modified formulation provides better adhesion, higher durability, and reduced shrinkage.

Q3. Why choose NRV Infra Solutions?

Answer: NRV Infra Solutions provides quality-tested construction materials engineered for reliable performance, long-term durability, and professional concrete repair applications.

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